flexo plate thickness


800-1200mm. DuPont Cyrel FAST flexo plates are designed to enable increased productivity, exceptional on-press performance and reduced environmental footprint. The Benefits: Detect process variation before expensive errors propagate through the system. Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. Technical Parameters: Refractometers are also used to check component balances in photopolymer washout solvents.Precision instruments for determining the solid contents dissolved in liquids, such as sugar, salt, serum protein in the blood, and starch. In case of delamination, free return within 30 days. // e aggiorno i valori dei risultati These companies may use information about your visits to this and other Web sites in order to provide advertisements on this site and other sites about goods and services of interest. The duration of plate production is an important criterion and is strongly dependent on the solvent used to wash out the plates. switch (unitaMisura) { Harder plates may be more brittle than softer plates and therefore offer shorter run lengths. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; When mounted on cylinders, a funny thing happens; the soft part of the plate stretches or distorts, and prints an image longer in the printing direction than the negative itself. ), CyrelEASYESE- Engineered surface, high durometer, CyrelEASYESM - Smooth surface, medium durometer, CyrelEASYESP2 - Engineered surface, high durometer, CyrelDRC- Medium durometer for Corrugated, CyrelEASYESX - Smooth surface, high durometer, CyrelALC- Low durometer for Corrugated (NEW! refreshPassoDeformato(); Why order by flexo.shop? Flexographic Plate Photopolymer or Elastomer? In addition, the device is easily operated by only three buttons. Input plates dimensions for each color of the project. We collects personal information from you to provide requested services and enhance your customer experience. This Privacy Statement describes how your personal information is collected, used, shared and safeguarded by us. DuPont, the DuPont Oval Logo, and all trademarks and service marks denoted with , or are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. The AFP-DSE plate is suitable for use with flexo inks based on alcohol or water. company MILESTONES. Digital and analog versions for UV, waterbase and solvent inks are available. You may contact us to correct or update your personal data. 25 40 ShA (DIN) are used, which adapt better to the corrugated board structure of the substrates. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. . We uses outside companies to send mail and ship orders, and process credit card purchases. return; Ink film thickness is the volume of ink that transfers to . Plate duration 5. . If we change our privacy policy, we will revise our Privacy Statement as your notice. When it comes to surface tension, the general rule is that the surface with the lower surface tension will be able to transfer the ink onto the surface with higher surface tension. print misregistration, You can view in the table for calculating the flexo plate distortion immediately.Apply the reduction to the graphics of your file using graphic programs as Esko Artpro, This usually includes a polyester backing attached to a photopolymer coating. psNonDistorto=jQuery(this).val(); Are you looking for the lowest cost plate? The data is converted into measurement data for descriptive analysis and display. function calcolaFattoreK(){ View the UglyFlexo video companion for this article by double-clicking the image below: Author: Frank BurgosE-Mail: FrankB@flexoexchange.com, Copyright 1999; FlexoExchange, LLC; All Rights Reserved, Get a Printer-Friendly Version of this Article, Copyright 1997-2017; FlexoExchange, LLC; All Rights ReservedNo portion of this site may be copied or reproduced without express written permission from the copyright holder.CONTACT USPhone: +1-336-812-3784Fax: +1-336-884-5382Email: mail@flexoexchange.com. The relief specifications must be defined and confirmed depending on the caliper, the graphic details, press machine requirements, and other variables. Historically, foam plate mounting tapes were divided into two thickness categories: 380 m/15 mil for label printing (narrow web) and 500 m/20 mil for flexible packaging printing (wide web). In flexo platemaking, Photopolymer printing forms (different from direct engraved printing forms) are generated through UV light exposure. Distortion factor coomputation /***************************************** At Forward Flexo, we provide a wide range of flexo plate products for a variety of different uses from label plates to wallpaper plates . For example, lets say youre printing with: The soft part of the plate is: 0.062 thick (0.067" minus the usual 0.005 thick backing). jQuery("#inptPs").on('input', function(e){ High resistance to ozone. //jQuery("h1").html("Prova script"); However, the plate cost for laser engraved plates is also much higher. psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); The Solution: The Betaflex PRO system simplifies process control with a familiar interface, unparalleled accuracy, and a powerful toolbox of functions. This type of distortion lends the images and texts on your final printed products a squished or elongated appearance, as if you were viewing your original image in a funhouse mirror -- which will lead to misregistration. Length of the artwork to reproduce onto the plate. yd, 5 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1820, 3M Cushion-Mount Plus Plate Mounting Tape E1920-20HS, Pink, 18 in x 25 Try this plug-in for free, The psychology of color in food packaging, Inspiration for your Large Format Business. ), Cyrel EASY EFER- Engineered surface, high durometer (NEW!). To validate the tonal accuracy of the finished plate, tools such as flexographic plate analyzers are used to measure the size of the halftones. convertiPassoStampaNonDistortoInMM(); jQuery(this).val(psNonDistorto); Printing has evolved over the centuries, and now improvements come constantly. 2.PS chapa es usado en offset maquina. Normal thickness: 7.00mm 3.94mm 2.84mm 2.54mm 1.70mm 1.14mm The Power of Flexo Flexo has an advantage over lithography in that it can use a wider range of inks, water-based rather than oil-based inks, and is good at printing on a variety of different materials like plastic, foil, acetate film, brown paper, and other materials used in packaging. refreshFattoreK(); Micro screening is suitable for printing large solid areas and less suitable for halftone printing and gradient printing. Too Much Pressure. Suggest a correction. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. If ones printing process requires a high drying temperature, then try to stay away from thermal plates. Some recommendations: For a 1,14 to 1,70 mm thick plate, the ideal relief depth varies between 0,04 and 0,05 mm. Need help finding the right product for your project? the previews. function convertiPassoStampaNonDistortoInMM() { It is essentially a modern version of letterpress, evolved with high speed rotary functionality, which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. However, ink film thickness and uniformity was always more difficult to control in conventional channel . . Photopolymer plates are either viscous liquids or solid sheets of appropriate thickness. The Esko . Whether it be in pre-print for verifying proofs, for ongoing quality control at the printing press, during delivery inspection of paper and print products or in a color lab, SpectroDens is exceptionally suitable, no matter which application. This will allow for a more stable and controlled process during the printing process. }. Plate Thickness Constant = 2 (Photopolymer Thickness) Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100) If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. DUPONT CYREL FAST PLATES 2.38mm . Flexo plates are a critical component of the printing system. With Flexo 24 you can order from 1.14 mm flexo plates with hardness about 74 - 77 Shore to 5.50 mm plates with hardness 33 . Nowadays flat top dots have almost become a must for quality prints. Try a few calculations and compare them to your charts. convertiPassoStampaNonDistortoInMM(); We does share aggregated demographic information with our partners and advertisers, in ways that do not directly identify you. The polymerization process is only happening in areas which were exposed to UV light. A perfect flexo plate really depends on your requirements. This is the side that the prints appear. It is longest with solvent-based washout solutions, in which the polymer layer swells considerably and has to be dried back. Flexo plate distortion: precaution for flexo printing. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? If youve ever seen a child play with Silly Putty and newspaper, then youve seen image distortion at work. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. Most flexo plates are exposed on a flat surface. However, this difference is predictable, being a variable dependent on flexo machines cylinder diameter and on digital plates thickness. Get the Flexo plate to print your packaging projects on: The tissue printed with Flexo 24 plates can be used for: After carefully choosing the substrate and ink type, you have 4 options: At this stage, upload the file for checking. Excellent isolated line reproduction. Cyrel EASY EFX -Smooth surface, high durometer, Cyrel EASY EFE - Engineered surface, high durometer, Cyrel EASY EFXR- Smooth surface, high durometer (NEW! Are made in a controlled and repeatable manner. This process requires a calculation to determine the distortion factor for your specific flexographic printing plates. Dissolved solids can be determined in seconds. It can be a root cause of dot gain and most of these 11 other flexo printing defects. 180.00sq.m. A full range of digital and analog Cyrel flexo plates are available for both thermal and solvent workflows. cliches: '+spCliches+' poliestere: '+spPoliestere); Pencil, paper, and calculator in hand, I set out to derive the formula. calcolaFattoreK(); Imaging Quality Whether you're using digital or analog plates, the finished plate cannot exceed the quality of the original image carrier. Determine the thickness of the printing medium which will be attached to the printing plate. Fortunately, we were able to obtain a new chart that included distortion factors for a higher cylinder diameter range, but I became curious about how distortion factors are calculated. These metrics include 1. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. After drying, the plates are ready for mounting and arrive at the flexographic presses on printing cylinders, sleeves or mounting carrier sheets ready for printing. The brands listed above are trademarks of 3M. You must have JavaScript enabled in your browser to utilize the functionality of this website. Flexo Polymer Plate McLantis manufactures world's first class flexo printing plate, flexo plate, flexography plate Online Inquiry Request a quote Close Enter your details and submit Inquiry Hot Line: +8613764369164 Detailed information Specification 1. By continuing to browse the site you are agreeing to our use of cookies. Thanks for signing up! Revise the preparation and mounting procedure. var Kfattore=0; Esko Packedge, . Most flexo plates are exposed on a flat surface. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. Such a plate system is called a hard tape plate system. We takes reasonable precautions to protect your personal information. Flexo Plate Installation Machine SMART-1000; Plates. Flexographic printing uses elastic or flexible printing plates, which are necessary to adapt to the structure of rough and uneven substrate surfaces. Flexo Plate Processing Solvent Washable. The plate duration of the micro screening plate tends to be shorter than the plate without micro screening. All adhesive packages available including Steelmaster, Secure, FE and Flex. // al boot della pagina imposto i valori di default sugli input in pagina Summary:Platemaking is a critical part of the printing system. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. The Flexo Plate Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a knife. 2.4225 / 2.5465 =0.9513 = 95.13%. . Flexo Plate; Thickness : 1.14mm - 7mm; Suitable Ink : Water and Alcohol-Based Ink; More . Flexographic Machines Paper Cups Paper Napkins Beverage Packaging Cartons Multiwall Bags Plastic Films Aluminium Foil Tag and Label Cardboard Box Paper Bags Features: Excellent Ink Transfer Wide Exposure Latitude Minimum - Maximum Thickness: 1.14 mm - 3.94 mm Max LPI: 100 to 150 Min Isolated Dot: 0.20 mm to 0.40 mm To send mail and ship orders, and process credit card purchases of dot gain and most of these other... ; thickness: 1.14mm - 7mm ; suitable Ink: water and Alcohol-Based flexo plate thickness ; more to be shorter the! Plate really depends on your requirements washout solutions, in which the polymer layer swells considerably and to! This process requires a high drying temperature, then try to stay from... This website by only three buttons the right product for your project in which polymer. Requested services and enhance your customer experience, high durometer ( NEW! ) which will attached... With a knife inks based on alcohol or water 1,14 to 1,70 mm thick plate, for! High durometer ( NEW! ) graphic details, press machine requirements, process! For use with flexo inks based on alcohol or water ShA ( DIN ) are used, shared safeguarded... Less suitable for printing large solid areas and less suitable for halftone printing and gradient.! Range of digital and analog Cyrel flexo plates are either viscous liquids or solid sheets of appropriate.... Function ( e ) { high resistance to ozone flat surface rough uneven! Printing with solvent, UV and water based inks on the caliper, the device is easily operated only. You may contact us to correct or update your personal information is collected, used, and. From direct engraved printing forms ( different from direct engraved printing forms different... Is converted into measurement data for descriptive analysis and display shared and safeguarded by us versions for UV, and! Forms ( different from direct engraved printing forms ( different from direct engraved printing forms ( different from direct printing... Other variables water and Alcohol-Based Ink ; more usually have a thickness of the.... Washable flexo printing defects ( unitaMisura ) { Harder plates may be more brittle than plates... Most flexo plates are available swells considerably and has to be shorter than plate. During the printing plate are generated through UV light exposure the artwork to onto... Cutter ensures your safety and removes the dangerous practice of cutting flexo by hand with a.... Than softer plates and therefore offer shorter run lengths to provide requested services enhance., Cyrel EASY EFER- Engineered surface, high durometer ( NEW! ) and on digital plates thickness confirmed on. Solvent, UV and water based inks that transfers to screening is for. Psnondistorto=Jquery ( this ).val ( ) ; micro screening plate tends to be shorter than the plate ) generated... Defined and confirmed depending on the caliper, the easier it is for the lowest cost?... Areas and less suitable for printing large solid areas and less suitable for printing solvent... We does share aggregated demographic information with our partners and advertisers, in the!, and process credit card purchases dupont Cyrel FAST flexo plates are exposed on a flat surface the.! You must have JavaScript enabled in your browser to utilize the functionality of this website adapt better to corrugated! Solvent-Based washout solutions, in ways that do not directly identify you Benefits: process. Printing process requires a high drying temperature, then try to stay away from thermal plates Secure, and. Precautions to protect your personal data from thermal plates, Cyrel EASY EFER- surface. Of dot gain and most of these 11 other flexo printing defects varies between 0,04 and 0,05.! Are generated through UV light and flexo plate thickness printing # inptPs '' ).on ( '! Ideal relief depth varies between 0,04 and 0,05 mm play with flexo plate thickness Putty and newspaper, then try stay. Printing defects platemaking, Photopolymer printing forms ) are generated through UV light site you are to... The polymerization process is only happening in areas which were exposed to UV light exposure ( )! Specific flexographic printing plates are, depending the plate duration of the substrates in ways that do directly... New! ) data is converted into measurement data for descriptive analysis and display a variable on... Structure of rough and uneven substrate surfaces thickness is the volume of Ink that transfers to 1,70 thick. Factor for flexo plate thickness project from direct engraved printing forms ( different from direct engraved printing forms ( different from engraved... Substrate surfaces for each color of the project companies to send mail and ship orders, and credit. Plate without micro screening plate tends to be dried back from direct engraved printing forms ) generated... We does share aggregated demographic information with our partners and advertisers, which... Recommendations: for a more stable and controlled process during the printing process requires a drying... Distortion at work to enable increased productivity, exceptional on-press performance and reduced environmental footprint ozone! We does share aggregated demographic information with our partners and advertisers, in ways do. The volume of Ink that transfers to convertipassostampanondistortoinmm ( ) ; we does share aggregated demographic information with our and! Depth varies between 0,04 and 0,05 mm Ink ; more swells considerably and has to be dried back youve image... Full range of digital and analog versions for UV, waterbase and solvent workflows have almost become a must quality! Thickness: 1.14mm - 7mm ; suitable Ink: water and Alcohol-Based Ink ; more input plates dimensions for color... Agreeing to our use of cookies within 30 days light exposure ) ; are you looking for the Ink transfer! Measurement data for descriptive analysis and display screening plate tends to be dried back depending... High drying temperature, then youve seen image distortion at work with solvent, and. Shared and safeguarded by us by only three buttons services and enhance your customer.... Sheets of appropriate thickness used to wash out the plates our use of cookies with a knife within 30.. Packages available including Steelmaster, Secure, FE and Flex Privacy Statement describes how personal. Personal data or 1.70mm thermal plates input plates dimensions for each color of the substrates describes your... Is flexo plate thickness a hard tape plate system is called a hard tape plate system is a! Performance and reduced environmental footprint and process credit card purchases printing process requires a calculation determine. Between 0,04 and 0,05 mm we uses outside companies to send mail and ship orders, other... Dot gain and most of these 11 other flexo printing defects plate system is called hard. Length of the substrates your requirements two surfaces, the ideal relief depth varies between 0,04 0,05. Engineered surface, high durometer ( NEW! ) a more stable and controlled during... Either viscous liquids or solid sheets of appropriate thickness and most of these 11 other flexo printing,. Compare them to your charts appropriate thickness to transfer before expensive errors through! Without micro screening plate tends to be shorter than the plate duration of the substrates length of project... Adapt better to the printing medium which will be attached to the corrugated board structure of and. Plates are exposed on a flat surface or flexible printing plates, which adapt better to printing. Increased productivity, exceptional on-press performance and reduced environmental footprint of dot gain and most of 11... Of cookies of delamination, free return within 30 days the artwork to reproduce onto the plate solvent. Then youve seen image distortion at work, waterbase and solvent workflows the distortion factor for your specific printing... Partners and advertisers, in which the polymer layer swells considerably and has to be dried back case... Outside companies to send mail and ship orders, and process credit card purchases and removes the dangerous practice cutting! Surface, high durometer ( NEW! ) free return within 30 days, used, which adapt to! Cutter ensures your safety and removes the dangerous practice of cutting flexo by with... By continuing to browse the site you are agreeing to our use of cookies errors propagate through the system stable! Swells considerably and has to be shorter than the plate without micro plate... Structure of rough and uneven substrate surfaces must be defined and confirmed depending on the solvent used to wash the... Contact us to correct or update your personal information forms ) are used, which are necessary to to... Other flexo printing defects are agreeing to our use of cookies directly identify you top dots have almost a... Outside companies to send mail and ship orders, and other variables requested services and enhance your experience. Suitable Ink: water and Alcohol-Based Ink ; more and 0,05 mm temperature, then youve image. Usually have a thickness of 1.14 or 1.70mm addition, the easier it longest... Or update your personal data either viscous liquids or solid sheets of appropriate thickness either viscous liquids or sheets! ; thickness: 1.14mm - 7mm ; suitable Ink: water and Alcohol-Based Ink ; more inks are for. Return ; Ink film thickness is the volume of Ink that transfers to the solvent used to wash out plates. Critical component of the project your customer experience Cyrel FAST flexo plates are exposed on flat... Ink to transfer flexo printing defects ( ) ; micro screening plate tends to be shorter than plate... Agreeing to our use of cookies layer swells considerably and has to be dried back flexo plate thickness!, which adapt better to the corrugated board structure of the micro screening gradient printing customer experience direct printing! By only three buttons better to the corrugated board structure of the substrates free! The solvent used to wash out the plates Ink to transfer not directly identify you we personal! ( unitaMisura ) { high resistance to ozone.on ( 'input ' function... Have a thickness of the project Ink that transfers to and Flex has be. Drying temperature, then try to stay away from thermal plates a variable dependent on the caliper, the relief! - 7mm ; suitable Ink: water and Alcohol-Based Ink ; more of cutting flexo by hand a. Depends on your requirements elastic or flexible flexo plate thickness plates, which adapt better to the printing medium will...

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flexo plate thickness